Machining Equipment List

BLUSA Defense Manufacturing has been a growing spare parts manufacturer and supplier since 1990 to the Department of Defense (DOD) industry and its allies. We can manufacture to DOD drawings complete with all the necessary certifications. BLUSA has an extensive drawing library which exceeds 5 million to manufacture from. We are proud to support a wide customer base, which includes the US Government’s many defense arms, but also are a strong supporter to the many prime contractors to the industry.

BLUSA has many CNC machining centers and has a vendor support base of thousands to handle the operations not found under our roof. We have very few limitations starting with holding tolerances from .0005 of an inch and assemblies as large as a car. Both mechanical and electro-mechanical assemblies are staples of products produced; and we add electronic assemblies to our overall capabilities giving our manufacturing facilities the edge over so much of our competition.

Machining and Fabrication Equipment List

CNC TURNING


(1) MAZAK QUICK TURN NEXUS 300 LATHE
12 Position Drum Turret
10″ & 12″ Chuck Option
3″ Diameter Bar Capacity
Programmable Third Axis

(1) MAZAK QUICK TURN NEXUS 250 LATHE
12 Position Drum Turret
10″ Chuck
3″ Diameter Bar Capacity
Programmable Third Axis

(3) MAZAK QUICK TURN NEXUS 200 LATHE
12 Position Drum Turret
8″ Chuck
2″ Diameter Bar Capacity
Programmable Third Axis
Automatic Electric Servo Bar Feeders

(2) MAZAK QUICK TURN NEXUS 150 LATHE
12 Position Drum Turret
8″ Chuck
2″ Diameter Bar Capacity
Programmable Third Axis
Automatic Electric Servo Bar Feeders
Pneumatic 5C Collet Attachment

(1) HAAS ST-10 CNC LATHE
12 Position Drum
6.5″ Chuck
1.75″ Diameter Bar Capacity
Programmable Third Axis
Automatic Electric Servo Bar Feeders
15hp Vector Drive / 6000 RPM Spindle

(1) MAZAK QUICK TURN NEXUS 200- MSY LATHE
4 1/2 Axis
Main Spindle 30/35 HP
Main Spindle 5000 RPM MAX
Sub Spindle 15 HP
Sub Spindle 6000 RPM MAX
2 1/2 Diameter Bar Capacity with Bar Feeder
7 1/2 HP Live Tools with 25-4500 RPM

(1) OKUMA LATHE

4 Axis
Main Spindle 40 HP
Main Spindle 4200 RPM Max
Sub Spindle 10 HP
Sub Spindle 6000 RPM Max
18.9” Max Turn Diameter

CNC MILLING

BLUSA Gets New 5-Axis Machining Capability

(1) MAZAK VCU-500A / 5X MILL

30 Tool Capacity
Travel: X-Axis: 19.88” Y-Axis: 19.88” Z-Axis: 20″
Through – The – Spindle Coolant
5 Full 5 Axis Milling Center


(1) MAZAK 50 TAPER NEXUS VCN 510C MILL
30 Tool Capacity
Travel: X-Axis: 41″ Y-Axis: 20″ Z-Axis: 20″
Through – The – Spindle Coolant
4th Axis Capability


(4) MAZAK 40 TAPER NEXUS VCN 410B MILL
30 Tool Capacity
Travel: X-Axis: 30″ Y-Axis: 16″ Z-Axis: 20″
Through – The – Spindle Coolant
4th Axis Capability


(1) FANUC ALPHA T14 ROBODRILL
14 Tool Capacity- 30 Tapper
Travel: X-Axis: 27.6″ Y-Axis: 15.7″ Z-Axis: 13″
Through – The – Spindle Coolant
4th Axis Capability
14 Position, Bi-Directional Tool Changer
26″ x 16″ Capacity
Travel: X-Axis: 20″ Y-Axis: 16″ Z-Axis: 13″

WIRE EDM


(1) MITSUBISHI WIRE EDM MODEL MV2400-S
Machining Travels: X x Y x Z (inch): 23.6 x 15.8 x 12.2
Maximum Workspace Size: W x D x H (inch): 41.3 x 32.3 x 12.0
Maximum Submerged Workpiece Weight: 3307 lb.
Table Dimensions (inch) : 34.0 x 22.0
Machining Range X-Y (inch) : 23.6 x 15.7
Max. Z-Axis Height (inch) : 12.2

(1) MITSUBISHI WIRE EDM MODEL BA24
Machining Travels: X x Y x Z (inch): 23.6 x 15.7 x 16.5
Maximum Workspace Size: W x D x H (inch): 41.3 x 32.3 x 16.3
Maximum Submerged Workpiece Weight: 3300 lb.
Table Dimensions (inch) : 34.6 x 26.8
Machining Range X-Y (inch) : 23.6 x 15.7
Max. Z-Axis Height (inch) : 16.5

(2) MITSUBISHI WIRE EDM MODEL FA10

Machining Travels: X x Y x Z (inch): 13.77 x 9.84 x 8.66
Maximum Workspace Size: W x D x H (inch): 31.4 x 23.6 x 8.4
Maximum Submerged Workpiece Weight: 1100 lb.
Table Dimensions (inch) : 23 x 20                                                                                                                                                                                                                                                                                   Machining Range X-Y (inch) : 13.77 x 9.84
Max. Z-Axis Height (inch) : 8.4

3D PRINTER

(1) STEREOLITHOGRAPHY (SLA)

Fast turnaround for complex parts, useful for testing part geometry and fit without full machining process.
Castable resin option allows for investment casting of parts.
Build Range X-Y (inch) : 5.7 x 5.7
Max Height Z (inch) : 6.9
Axis Resolution (inch) : 0.001, 0.002, 0.004
Material : Methacrylate Photopolymer Resin

MARKING & IDENTIFICATION EQUIPMENT


(1) GRAVOGRAPH FIBER 100 LASER MARKING MACHINE

(1) GRAVOGRAPH ROTARY ENGRAVING MACHINE


(1) KEYENCE ME1-XL LASER MARKING MACHINE


(1) FLEXMARK FMX, DAPRA PEEN MARKING SYSTEM   
Market Window: 4.72” x 2.36”
Column rotation to 180 degrees
Carbide Stylus w/90 degrees included angle

MANUAL MACHINE LIST

MANUAL LATHE TURNING

1) H.E.S. 6″ X 24″ ENGINE LATHE WITH LATHE GRINDER
(2) LEBLOND 10″ X 60″ ENGINE LATHE
(1) VICTOR 12″ X 60″ ENGINE LATHE
(1) VICTOR 18″ X 60″ ENGINE LATHE
(1) TURNMASTER 15″ X 50″ ENGINE LATHE

MANUAL MILLING

(5) BRIDGEPORT 10″ X 36″ VERTICAL MILL
(1) VECTRAX 10″ X 36″ VERTICAL MILL
(1) LAGUN 14″ X 70″ VERTICAL MILL

DRILLING

(2) MANHATTAN DRILL PRESS
(2) CLAUSING DRILL PRESS

WELDING / CUTTING

(2) LINCOLN WELDER – TIG WORK
(1) LINCOLN – SP 125 PLUS – MIG WORK
(1) MILLER – MIG WORK
(1) TECHNA SPOT WELDER
(1) H & H SPOT WELDER
(1) OXY – FUEL TORCH CUTTER
(1) SYNCRO TAP DISINTEGRATOR

SAWING

(3) DOALL VERTICAL BAND SAW
(1) SHARK 280 HORIZONTAL BAND SAW MED
(1) DOALL DC-330NC PRODUCTION BAND SAW EQUIPPED WITH AUTOMATIC FEED AND 15-3/4 X 13″ MACHINE CAPACITY

ROLLING & SHEARING – FABRICATION

(1) HAND ROLLER 36″ X 22ga
(1) HAND ROLLER 12″
(1) HAND SHEARING UP TO 12ga MILD STEEL

BENDING / FORMING / PUNCHING -FABRICATION

(1) 20 TON SHOP PRESS
(1) 70 TON IRON WORKER
(2) ARBOR PRESSES
(1) SWAGING MACHINE WITH A IN-PRESS OF 70 TONS AND A OUT-PRESS OF 200
(1) STANLEY 150 TON HYDRAULIC PRESS
(1) FAMCO 50 TON AIR PRESS
(1) NOTCHER WITH A CAPACITY OF 16ga MILD STEEL
(1) 3 TON COM-A-LONG
(1) TOWNSEND RIVETER
(1) BALTEC RADIAL RIVETER

GRINDING / HONING / CUTTER – GRINDER

(3) SURFACE GRINDERS 6″ X 18″ TABLE
(1) BROWN & SHARPE CYLINDRICAL GRINDER
(1) KELLENBERGER CYLINDRICAL GRINDER
(1) SUNNEN HONING MACHINE
(1) KAO MING TOOL GRINDER WITH MOTORIZED HEAD 10″ X 18″ CAPACITY
(1) DARNEX CARBIDE DRILL GRINDER
(1) DARNEX CARBIDE END MILL GRINDER
(1) COLE-TUVE PRESS BRAKE 60″ X 160 TONS
(1) ALLSTEEL PRESS BRAKE 48″ X 57 TONS
(1) JET RANCH BRAKE 48″ X 16ga

MATERIAL HANDLING

(2) KOMATSU 4,200# FORKLIFT